Smart Car Rebuild - Dec. 11

Today's Agenda

  • Undo main set of screws on crankcase

Eight of them, undid in order shown here: http://www.smartz.co.uk/showthread.php?14617-Torque-Setting-for-OM660-(diesel)
Bolts are TTY, don't reuse them!

Useful Info from above link:

8 2 4 6
5 3 1 7

Torque settings:

  • bolts for crankshaft bearing cap is 55 Nm + 90 deg
  • conrod cap on conrod is (tightening in three passes):
  • new bolts 5 Nm + 25 Nm + 180 deg
  • used bolts 5 Nm + 25 Nm + 90 deg

  • Bolts of a head of the cylinder block (tightening in five passes): 30 Nm + 90 deg + 90 deg + 90 deg + 10 deg

  • Flywheel 45 Nm + 90 deg
  • Pulley Crankshaft 140 Nm + 90 deg